Quality
Our commitment
Quality, innovation and striving for continuous improvement are the main reasons of growth and competitiveness for us. At Behsazan jonoob the concept of “Quality that lasts” is more than a corporate slogan, it’s a daily business imperative that drives our design, production, testing, and service. The Behsazan jonoob philosophy is to bring to the market new and innovative valve designs with special emphasis on quality, safety, ease of operation, simple in-line maintenance and — most of all — long service life. All this, combined with the use of high-quality materials, adherence to the strictest design criteria, advanced manufacturing technology, and automation in all stages of manufacturing, ensures the highest possible quality at a competitive price.
To guarantee the quality of our products and services, we have adopted systems and measures that ensure the utmost level of quality: we operate in accordance with the highest international standards, including ISO9001, APIQ1, ISO14001, OHSAS18001, ISO 28001, API 6A, API 6D for which we have been certified by accredited international Bodies such as the Moody International, Bureau Veritas, and GL.
Our attention is focused mainly on guaranteeing highest product quality during the entire service life of our equipment. All equipment must successfully pass our quality plan stages and tests before leaving our factory. All steps for producing an equipment from receive order, engineering, planning, material production and material receive, machining, inventory, assembling, testing, surface preparation, packaging and shipping govern by a very strong tractability designed system and guaranty quality and compliance with client requirements and international standards.
It is the objective of Behsazan Jonoob to provide products and services of the highest quality and in compliance with the client’s specified requirements. Quality functions include but are not limited to instructions, procedures, specifications, process control, procurement, internal and external audits, and inspection and testing.
In-house quality control includes dimensional, magnetic particle, dye penetrant, ultrasonic and weld inspections. Hardness testing is performed to both Rockwell and Brinell scales. Approved subcontractors perform radiographic requirements.
Quality is a must and constantly monitored to ensure a long term product reliability in order to pursue the highest standards of performance. Every aspect of our company’s activities complies to ISO 9001:2008 standards. Our aim is always to ensure customer satisfaction and to implement our high professional reputation ensuring also flexible fast deliveries.
Inspection and tests
BJ valves are tested according to our own internal specifications and procedures, which fully comply with the applicable standards as well as customers requirements. Chemical analysis and physical mechanical properties of valve components are reviewed by our Quality Control Department. We conduct non-destructive examination (NDE):
Positive material identification
Dye penetrant testing
Magnetic particle testing
X and gamma ray testing
Ultrasonic testing
Visual and dimensional inspections
All BJ valves are also subjected to tests in accordance with API 6D/API 6A acceptance criteria:
Low-pressure pneumatic seat testing
Seat and shell hydro testing
Verification of actual stem torque needed to open the valve at maximum differential pressure
Drift testing for full bore API 6A valves
Optional tests
BJ also conducts:
High-pressure gas nitrogen tests
Cryogenic tests to verify valve performances at -150°F (-101°C) and lower
Fire tests: to verify the performance of valves when subjected to fire
Performance requirements test (PR2)
After position setting on free issued valves, all actuators and control systems are tested according to all standards requested and Behsazan internal test procedures, which include: operational test, static and dynamic leakage tests and torque testing.
We are always alongside our customers to ensure safety in applications.
Our test facility allows for full differential pressures up to 33,000 psig.
Factory Acceptance Test (FAT) of the combined assemblies executed before the final installation at the plant, is performed according to API 6A & API 6D specifications, API 598 or other clients specific testing requirements.
BJ guarantees fast turnaround and undertakes to ensure that customers to meet their important fabrication deadlines.
Third party witness inspection and certification are also available and can be organized by Behsazan’s experienced quality assurance staff.